First li-ion recycling plant opens in South Africa

The disposal of batteries from growing volumes of electric cars has become a global problem with limited facilities in place to recycle those units – but there is now an operational facility in Germiston, Gauteng able to handle not only car batteries but lithium-ion batteries from cell phones and other modern devices.

Cwenga Lib has opened the country’s first lithium-ion battery recycling facility – a milestone not just for South Africa, but for the entire Southern Hemisphere.

The Cwenga Lib process is innovative in its scale and resources. Where mega plants in Asia are constructed to cater to the mass markets abroad using harsh chemicals, huge energy requirements and highly hazardous working conditions, the Cwenga Lib process is unique.

It is efficient at room temperature, with reagents that are food safe and can be scaled to serve smaller communities or single manufacturers who want to locally recycle their own production.

“The processing facility we launched is an example of the modular type recycling stations we can deploy around South Africa and beyond,” says Cwenga’s Ed Hardwick. “They are run by 2-4 operators and produce metal oxides of various quality, depending on what the market in that area needs – back into battery production, pigment grades or even agricultural uses.”

Pottery made with glaze containing recovered cobalt from the first batch of recycled cell phone batteries was auctioned off at the event, with all proceeds going to COPESSA

“Battery waste is a wealth that is currently sitting in our landfill sites waiting for the urban mining movement. Cobalt, nickel, lithium and manganese are all imported into our country as finished products and then left to harm our environment with no responsibility given to the manufacture of those goods.

“It is working with those who can manage producer responsibility, vitalise communities and educate collectors that we can get that potential hazard out of our environment and back into our economy.”

Cwenga Technologies is the parent company to Cwenga Lib and Hardwick says: “We are fortunate our sales of purification products into the hydrometallurgy, water and food industries enable us to reinvest some of that capital into self-funded research on activated carbons and ion exchange resins.”

Battery recycling involves separating the materials inside spent batteries so they can be reused. The process typically begins with manual sorting of different battery types, followed by shredding the batteries into small pieces. Specialised techniques, such as magnets or chemical treatments, are then used to extract the various metals.

Some of these recovered materials, including lithium and cobalt, are crucial for making new batteries, while others, like manganese and zinc, may be repurposed for agriculture as fertiliser.

Until now, South Africa’s battery recycling efforts have focused on lead-acid car batteries. For lithium-ion batteries, recycling has been limited, requiring expensive exports to facilities in Europe or China. This led to many batteries ending up in landfills.

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Africa Automotive: Jetour likely to debut in South Africa

Jetour, a sub-brand of Chery, is believed to be about to make its debut in the South African market but not as part of Chery South Africa, rather being independently imported and distributed with its own dealer network.

Details are sketchy now, but significant considering the recent opening of the Jigjiga, Ethiopia assembly plant where Jetour is assembled. While Ethiopia is a left-hand drive market, this facility may well have the capability to assemble vehicles for other markets in Africa, including South Africa.

With battery production coming on line in Morocco, the hiatus caused by the election buildup in South Africa has further pushed back the progress that should be in full flight in terms of the country leveraging natural resources and becoming a significant finished product supplier instead of just raw materials.

Although some concessions in terms of taxes have been announced for automakers converting their facilities to manufacture or assemble electric vehicles, nothing is on the cards for embattled consumers – so the exorbitantly high cost of battery electric vehicles (BEV) is still extremely slow and limited.

However, the industry continues to move ahead in this regards and Daimler Truck recently launched electric versions of the Actros and Canter.

Africa, it self, is responding and recently Pan-Africa electric vehicles company Spiro, operating in Kenya, secured a $50-million loan from the African Export-Import Bank (Afreximbank) to expand its operations across the continent.

Spiro specialises in electric motorcycles and this latest move follows a $63-million loan from Societe Generale in August last year, aimed at expanding its presence in Togo and Benin.

Spiro, established in 2019, now manages more than 600 EV battery swapping stations in Kenya, Benin, Togo, and Rwanda. In February, Spiro revealed a partnership with oil marketing company Petrocity to set up battery swapping stations at Petrocity’s outlets, underscoring its focus on expanding in Kenya.

According to Afreximbank Executive Vice President Intra-African Trade Bank Kanayo Awan:, “The future of transportation lies in the use of electric vehicles and as demand for clean energy solutions soars, support towards companies like Spiro is crucial for accelerating the adoption of electric vehicles and reduction of carbon emissions.”

This development occurs as EV companies in Kenya and across Africa strive to secure funding through a mix of debt and equity to support their growth. EV companies have been setting up local assembly lines to meet the increasing demand for electric motorcycles, passenger cars, and buses, while also establishing charging stations in key areas of Nairobi and planning to expand to other major cities to address the lack of infrastructure, a significant barrier to the adoption of e-mobility.

However, the Kenyan government is set to present a Finance Bill that will introduce a value-added tax (VAT) on electric bikes, buses and solar and lithium-ion batteries. This proposal has raised concerns among industry stakeholders, including the Nairobi-based Associated Battery Manufacturers (ABM), who worry that the tax could substantially increase the cost of solar batteries. A 60-kilogram solar battery’s price could rise by $312 (45,000 Kenyan shillings) due to the tax.

While Kenya considers imposing an EV tax, other nations are encouraging the adoption of electric vehicles through different measures. For instance, Tunisia announced in 2023 it would offer tax breaks and purchase incentives to boost its EV sector, aiming to reach a fleet of 130 000 electric vehicles by 2030 as part of its broader environmental and energy sustainability goals.

Hugely significant is the battery swop programme. While motorcycle battery packs carry far less voltage than those in cars and trucks, the ideal electric scenario would be a safe system of ‘hot swopping’ that would allow users to get a fully-charged battery pack in around the same time as it takes to fill up at a fuel pump.

South Africa is ideally poised to be a front-runner in this and other innovations in the move to electrification but the slow responses – and often lackadaisical attitude of government means the country is falling further behind; and fast.

The slender threads holding the auto industry together are in grave danger of unravelling and all the good work done by the African Association of Automotive Manufacturers (AAAM) in conjunction with Afreximbank and via the Intra Africa Trade Shows to promote and urge Africa to adopt the AfCTA could end up being undone.

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Daimler Truck makes electric moves

Aligning with Daimler Truck’s global goal of achieving 100% CO2-neutral trucks and buses by 2050, Daimler Truck SA (DTSA) has unveiled its first fully battery-electric truck lineup.

This featured the introduction of the Mercedes-Benz eActros 300, available in 4x2 and 6x2 rigid configurations, as well as a truck tractor variant. Additionally, the eActros 400 6x2 rigid and the eCanter range were presented.

These electric trucks, which are designed for light and heavy-duty distribution, are now available for sale, backed by DTSA's comprehensive support to ensure smooth integration into customer operations. However, long-haul variants will be introduced as soon as local legislation on vehicle weight and length permits.

Dealers in Pretoria, Johannesburg, Durban and Cape Town have been appointed to handle sales and service of the electric vehicles with a specific focus on training and the use of the specialised equipment required to deal with the high voltage battery packs.

DTSA also outlined its strategic plans for the FUSO eCanter range, which includes extended collaborative trials with customers. Six units will be distributed among customers for three-month trial periods to evaluate performance and infrastructure needs for battery-electric trucks.

Since its introduction in 2020, the FUSO eCanter has helpng establish the framework for electric truck approval in the country. Post-trial, the eCanter will be available for sale through operating leases.

Maretha Gerber, president and Group CEO of Daimler Truck Southern Africa, says: “Launching the eActros and eCanter in South Africa marks a significant achievement and achieving our 2050 CO2-neutral goal will involve various zero-emission technologies, and this launch is a crucial step towards a sustainable transportation future.”

Gerber highlighted the necessity of significant investments and industry-wide collaboration, particularly in developing charging infrastructure, to make battery-electric truck operations viable in South Africa. DTSA welcomes any public or private initiatives that support EV charging for trucks, which are essential for the adoption of electric trucks.

The eCanter features six HV battery packs with a total capacity of 83 kWh, offering a range of up to 100 km. It can be quick-charged to full capacity in 1,5 hours using a 50 kW DC charger, or in 11 hours using a regular charger.

The eCanter has a single-speed transmission, a Gross Vehicle Mass (GVM) of 7,5 tons, and a body and payload capacity of 4,2 tons. Its electric motor provides 135 kW and 390 Nm of torque, with a wheelbase of 3 400 mm and an overall length of 5 952 mm.

The eActros 300 is equipped with three Lithium-Ion battery packs totalling 336 kWh, offering a range of up to 330 kilometres. It can charge from 20% to 80% in 1 hour 15 minutes at 160 kW.

The GVM of the eActros 300 rigid variants ranges from 19 to 27 tons, with body and payload capacities from 8,2 to 16,1 tons. The truck tractor variant has a Gross Combination Mass (GCM) of 40 tons.

The eActros 400 comes with four Lithium-Ion battery packs totalling 448 kWh, providing a range of up to 400 kilometres. It charges from 20% to 80% in 1 hour 40 minutes at 160 kW. This model has a GVM of 27 tons and a body and payload capacity of up to 15.4 tons.

Both the eActros 300 and eActros 400 feature a rigid electric axle with two integrated, liquid-cooled electric motors and a two-speed transmission, delivering a continuous output of 330 kW and a peak output of 400 kW.

https://bit.ly/3WMIgME

Africa Automotive: Snoozing is losing

As Africa forges ahead in expanding its automotive horizons by embracing new energy technology and welcomes investments in manufacturing and allied industries, South Africa is in danger of falling behind despite the announcements made in the recent Budget Speech to facilitate automakers updating factory facilities to manufacture electric vehicles.

In the midst of a tumultuous election year in which the ruling ANC could well find itself unseated after 30 years of governance in favour of a Democratic Alliance-led coalition government, long-term important decisions regarding the future of the auto industry could find themselves even lower down on the ‘to do’ list.

Ongoing problems with the state energy suppliers, Eskom, mean the country is still subjected to regular stage electricity cuts and this is doing little to excite ordinary car buyers to consider making the move to electric vehicles (BEV). Equally, the high price of BEV with no mention by Government of any incentives or considerations to help persuade people to make the switch, is not making this a speedy process.

BEV manufacture in the country would, in the medium-term, be almost exclusively for export to feed European and American markets, with the manufacture of combustion engine and hybrid vehicles continuing for the local and many of the African markets.

However, competition is hotting up and Morocco has initiated its first-ever industrial zone focused on the production of electric vehicle batteries, with a substantial investment of USD 2,3-billion. This 283-hectare zone is poised to generate 4 000 new jobs and has already attracted attention from international investors, including the Chinese company CNGR and the Moroccan investment fund Al Mada.

It is absolutely vital South Africa has its own battery manufacturing facility that will feed local automakers as well as being price competitive on the global stage.

During COP28 in Dubai, world leaders in climate policy gathered to assess the progress of nations in reducing emissions and to bolster their commitment to climate goals. A major topic of discussion was the equitable and swift shift from fossil fuels, a subject met with both hope and caution.

The transformation of transportation systems is crucial in the move away from fossil fuels. To maintain the global temperature increase within 1,5 degrees Celsius, it’s necessary for two-thirds of passenger travel to be free of fossil fuels by 2030, to boost electric vehicle (EV) sales to 75% of the global market, and to encourage more active and public transportation usage.

African nations, despite their low greenhouse gas emissions, experience significant adverse effects from climate change. Rapid urbanisation in Africa, coupled with limited economic and institutional resources, exacerbates these challenges. African cities are grappling with issues such as declining air quality, which is responsible for more than 383 000 deaths annually on the continent, as well as flooding, extreme temperatures and water shortages.

Inaction is not an option for Africa, despite the imbalance between their contributions to and the impacts of climate change. African governments at all levels must seize the opportunity presented by the continent’s population growth and emerging markets to overhaul their transportation systems and enhance the resilience of their communities.

The urgency for Africa to act is clear. Delaying the transition to electric vehicles risks prolonging the Global South’s reliance on fossil fuels, potentially trapping these countries in a cycle of dependency.

The continent stands at a crossroads, with the chance to lead by example in the global shift towards sustainable transportation.

The World Resources Institute’s latest State of Climate Action report casts a sombre tone, yet electric vehicles (EVs) emerge as a hopeful segment. Presently, the global adoption of EVs in the passenger car market is on a trajectory that aligns with the 2030 electrification goals. This surge is primarily driven by large markets, notably China, where the combined registrations for EVs and internal combustion engine vehicles reach about 20-million annually.

Africa, while currently home to less than 1% of the global EV count, is poised for significant automotive expansion. This is attributed to its status as the second most populous and fastest-growing continent, coupled with the lowest rate of vehicle ownership. This presents a substantial opportunity for the electrification of road transport throughout Africa.

In recent years, African nations have recognized the benefits of vehicle electrification, such as enhanced urban air quality, decreased dependence on imported fuels, bolstered local car production, and progress towards climate mitigation objectives.

Countries across sub-Saharan Africa, including Rwanda, Ghana, Zambia, Kenya, Cape Verde, and Zimbabwe, have been proactive in setting targets to increase EV shares in vehicle registrations and are crafting comprehensive electric mobility policies, along with specific regulations and incentives.

This shift in policy reflects a commitment by African nations to move away from fossil fuels. The rise of start-ups aiming to electrify commonly used vehicles in African urban centres, such as minibuses and two- and three-wheeled motorcycles, is a testament to this commitment.

These types of vehicles are particularly prevalent in the informal public transport networks of East and West Africa. For instance, in Kenya, two and three-wheelers represent a significant portion of the annual vehicle registrations, exceeding 65%. This trend underscores the continent’s potential to revolutionize its transportation landscape through electrification.

Kenya’s electric vehicle (EV) landscape is seeing a surge in two-wheeler EVs, which now make up 70% of the country’s total EVs. In regions where two and three-wheelers are less common, public transportation is becoming a key driver for electrification.

Cities such as Durban and Cape Town in South Africa, Dakar in Senegal, Abidjan in Côte d’Ivoire, and Nairobi in Kenya are either operating electric buses or have plans to introduce them.

The growth of local electric mobility startups in Africa and the adoption of innovative business models are pivotal for the continent’s EV market. Research indicates that once EV sales hit 1% of total vehicle sales, a rapid increase in adoption is likely to occur.

However, many African countries have yet to reach this benchmark. For instance, Kenya’s EV registrations from May 2018 to May 2023 are estimated to be under 3 000, which is a fraction of the 400 000 vehicles registered each year.

To align with environmental and developmental objectives, African nations need to implement strategies that boost EV adoption to surpass this critical threshold. African EV firms are exploring strategies to price EVs competitively against internal combustion engine vehicles. Urban economies in Africa are fostering EV accessibility through creative approaches such as battery swapping, pay-per-use systems, and leasing options.

Nonetheless, meeting the demand for EVs in Africa remains a challenge. Despite the emergence of local electric mobility startups, the demand outpaces the supply, with companies such as BasiGo and Roam experiencing waitlists for their electric buses.

As a primary importer of EVs, Africa is poised to leverage its unique assets, including rich mineral resources essential for battery production, renewable energy prospects, and a young, expanding workforce, to strengthen its position in the global EV market.

Looking ahead, it is essential to explore various strategies to enhance the electric vehicle (EV) lifecycle, from production to end-of-life processes, through a multifaceted approach encompassing policy, technology, and economics.

Nissan Motor has announced its intention to debut its e-power hybrid technology vehicle in Tunisia as part of a broader strategy to gauge the demand for EVs within the African market.

Despite these challenges, Sherief Eldesouky, Nissan Africa’s Managing Director, remains optimistic.

“Electrification might take some time in Africa but we have a plan on how to introduce electrification, especially with our e-Power technology in some of the markets that are ready for this technology in Africa,” he says.

Nissan has already launched this technology in Morocco with the Qashqai and in Egypt with the X-Trail, with plans to expand to Tunisia.

Eldesouky added: “We’ve been leveraging our technology because Africa is not ready in terms of infrastructure availability of electricity.”

Elsewhere, Chinese automaker, Geely, plans to invest $200-million in a vehicle assembly plant in Algeria. The factory will have a production capacity of 50 000 vehicles per year. The first model to come out in 2026 will be the GX3.

https://bit.ly/3TGZqIe

Africa Automotive: Budget for electric vehicles and free trade

The 2024 Budget Review: Consolidated Spending Plans document, which was released in conjunction with Finance Minister Enoch Godongwana’s National Budget Speech, revealed the Department of Trade, Industry and Competition (DTIC) has reprioritised R964-million for the transition to electric vehicles. This move aligns with the New Energy Vehicles White Paper, which was approved by the Cabinet in 2023.

Finance Minister Godongwana detailed South Africa’s financial standing during his budget speech at the Cape Town City Hall. He explained the reprioritised funds complement the funding secured for the Just Energy Transition Investment Plan and the implementation plan for electric vehicles.

Mampho Modise, Deputy-Director General: Public Finance at National Treasury, clarified the reprioritisation would not impact the DTIC’s incentive programmes. Instead, most of the reprioritised funds would come from a Special Economic Zone (SEZ) fund. The decision to stop establishing new SEZs and focus on improving existing ones was made some time ago.

Christopher Axelson, National Treasury’s Deputy-Director General for Tax and Financial Sector Policy, further elaborated on the potential impact of the incentive. He predicted it would lead to large investments and a revenue forgone of R500-million in 2026/27 as those investments start to take place.

South Africa’s focus on new energy vehicles (NEVs) comes as automotive manufacturers worldwide are accelerating the push towards electric vehicles, moving away from combustion-based ones. NEVs utilise alternative energy sources instead of traditional fossil fuels. They are designed to be more environmentally-friendly and energy-efficient, aiming to reduce greenhouse gas emissions and dependence on non-renewable resources.

By the end of 2022, South Africa had 4 764 NEVs on local roads, according to the National Association of Automobile Manufacturers of SA.

Last year, during the medium-term budget, Godongwana stated the country’s transition to a low-carbon economy should be integrated into a comprehensive green growth strategy and industrialisation plans. He noted that the government plans to implement tax and expenditure measures to support the automotive sector during this transition.

In his budget speech, the finance minister said: “The Electric Vehicles White Paper outlines our strategy to transition towards a broader new energy vehicle production and consumption in South Africa, starting with electric vehicles.”

The African Continental Free Trade Area (AfCFTA) agreement, ratified by the majority of African countries, aims to consolidate 55 economies into a single, competitive mega-market of more than a billion people. This would make it one of the largest free trade areas globally.

The AU projects that the agreement will stimulate revenue growth and lift 30-million of Africa’s extremely poor out of poverty. However, despite the excitement surrounding the treaty, the implementation has been delayed, pushing back potential benefits and raising questions about the AU’s ability to execute the plan effectively.

The AfCFTA, first agreed upon in July 2019, is a cornerstone of the AU’s 50-year strategy to bolster Africa’s economic growth. It seeks to deepen economic integration in Africa by facilitating the flow of goods and services between countries, promoting cross-country investments, eliminating trade barriers, and advancing open visa policies.

The AU also hopes to use the plan to boost local manufacturing and secure a larger share in global trade, where Africa currently contributes only 3%.

All AU member states, except Eritrea, have signed the agreement. They will be represented through the eight recognized regional economic blocs, including the South African Development Community (SADC) and the Economic Community of West African States (ECOWAS). The treaty became operational in January 2021.

Collectively, the agreement represents a united African market of 1,3-billion people, worth approximately $3-trillion, roughly equivalent to India’s gross domestic product. The AU aims to reduce or eliminate tariffs on 90% of products and generate an additional $450-billion in revenues for Africa by 2035. If the agreement proceeds as planned, the AU estimates Africa’s economy will expand to $29-trillion by 2050.

The AfCFTA agreement presents significant opportunities for the Moroccan automotive sector, one of the best-developed on the continent, particularly for its affordable inputs, finished exports, advantageous labor, and reduced customs tariffs. This is according to the 9th edition of the CFC Africa Insights report.

The report, titled “AfCFTA: Unlocking the Potential of Intra-African Trade,” suggests increased trade integration with African partners, especially in North and West Africa, could lead to economies of scale. Morocco is well-positioned to benefit from the establishment of cross-border value chains, and the sector also holds promise for economies across the region.

In 2022, international automotive trade reached $1,6-trillion, surpassing that of crude oil and natural gas. The report underscores how automotive supply chains, spanning across borders, enable numerous countries to contribute to vehicle production.

Under the AfCFTA, the Moroccan automotive sector stands to gain two key opportunities: access to low-cost inputs and an outlet for finished goods exports. By integrating Morocco’s automotive sector with neighboring economies, Moroccan producers can capitalize on lower labor and material costs in Africa.

The report highlights Nigeria’s current tariff on unassembled cars stands at 5%, but is anticipated to decrease to 0% by 2030. This shift could generate employment opportunities and stimulate economic growth.

In his Budget speech, South Africa’s Finance Minister emphasised: “It aims to transition the automotive industry from primarily producing internal combustion engine vehicles to a dual platform that includes electric vehicles, by 2035.

“To encourage the production of EVs in South Africa, government will introduce an investment allowance for new investments, beginning March 1, 2026.

“This will allow producers to claim 150% of qualifying investment spending on electric and hydrogen-powered vehicles in the first year.

“The incentive will be implemented in addition to the existing support under the Automotive Production Development Programme.”

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Porsche Taycan electrifies the Nordschliefe

Old school petrolheads should feel a shudder up the spine at the thought of an electric Porsche Taycan doing a 7min 07,55 sec time on the Nordschliefe.

Driven by Porsche development driver Lars Kern in a pre-series Taycan, the lap time is a whopping 26 seconds faster than he was on his last record drive, in a Taycan Turbo S Sport sedan equipped with the performance package back in August 2022.

“Twenty-six seconds is half an eternity in motor sport. Lars’ lap time of 7min 07,55 sec on the Nordschleife is sensational, putting the Taycan in the same league as electric hypercars,” says head of the model line, Kevin Giek. “And the impressive thing about it is that over several laps, Lars clocked almost exactly the same time.”

Fancy a Taycan for yourself - look no further

“I pushed as hard as I could, but that was really all I could do,” says Kern.

The Nürburgring-Nordschleife was at the exclusive disposal of the experienced racer for the day of fast laps. For safety reasons, the test car was equipped with the legally prescribed roll cage, along with racing bucket seats.

Compared to the 2022 record in a Taycan Turbo S, the times were significantly better: the pre-series car was a good 25 km/h faster heading into the Schwedenkreuz. To illustrate the difference further, by the time Kern crossed the finish line near Grandstand 13 (T13) this time, he would have only just been passing the entrance to the Nordschleife, about to enter the Antoniusbuche section, during his record drive in the Taycan Turbo S in 2022.

This put the distance between the pre-series Taycan and the current Turbo S at more than 1,3 kilometres – a figure that illustrates the leap in performance achieved on the 20,8 km course in Germany’s Eifel region.

Colin Windell

proudly CHANGECARS

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Africa Automotive - All go for Cairo

As Egypt and, more specifically, Cairo gears up to host the Africa Automotive Show as part of the week-long Intra Africa Trade Fair, the country is also celebrating being ranked 28th in a global e-mobility index regarding the preparedness of the country is to transition to electric vehicles (EVs), and was categorized as a starter market after scoring 32 points out of 100.

Out of 35 countries studied in the new Global Electric Mobility Readiness Index (GEMRIX) 2023 by US consulting firm Arthur D Little, 13 countries from the MENA region were included, with Egypt ranked 10th in the Middle East.

“Despite the relatively low presence of EVs, the Egyptian government has been expressing strong ambitions to push for the promotion of EVs. A key reason for this ambition is the government’s commitment to achieving its sustainable development goals, which are elaborated in Egypt Vision 2030,” said the report – and this as South Africa still awaits clarity of the ANV Government as what it plans for the future.

According to the report, a starter market is one with a strong potential for new start-up-style entrants and early infrastructure development in a “blue ocean environment.”

It also noted that many of these markets would have some progress in establishing local EV manufacturers and an EV ecosystem.

In much the same time frame the Africa Association of Automotive Manufacturers (AAAM) announced Volkswagen’s Martina Biene is taking over the role of President from newly-named head of Stellantis South Africa, Mike Whitfield.

Martina Biene

Her goal – to play a “key role through AAAM to grow the automotive manufacturing industry from the 1,1-million vehicles a year today to 3,5-million or even 5-million by the year 2035”.

The AAAM was founded in November 2015 and is the only African entity with a focus on both widening and deepening the automotive industry across the continent by working with governments to develop investor-friendly policies as well as seeking to align a global stakeholder network, to free up Africa’s economic potential, via the automotive sector.

As the large South African of delegates and exhibitors heads for Cairo, it is with the hope the electric vehicle strategy for the country will have been outlined and, as Billy Tom, naamsa President and CEO of Isuzu Motors South Africa said recently: “As an industry reliant on exports to markets such as Europe, which has shifted away from ICE vehicles, we have to be able to adapt and meet these stringent demands to continue delivering vehicles there and to other similar markets.”

Colin Windell – proudly CHANGECARS

https://bit.ly/40fgmJ1

Mercedes unveils eActros 600

The Mercedes-Benz eActros 600 electric long-haul truck is formally a reality with the launch of the series version in Hamburg, Germany – with production due to start next year.

The high battery capacity of more than 600 kilowatt hours – hence the model designation 600 – and a new, electric drive axle developed in-house, enable the e-truck to achieve a range of 500 kilometres without intermediate charging.

Thus, the eActros 600 will be able to travel significantly more than 1 000 kilometres per day. This is made possible by intermediate charging during legally prescribed driver breaks – even without megawatt charging.

Around 60% of long-distance journeys of Mercedes-Benz Trucks customers in Europe are shorter than 500 kilometres anyway, which means charging infrastructure at the depot and at loading and unloading points is sufficient in such cases.

Pre-installation

In addition to CCS charging with up to 400 kW, the eActros 600 will later also enable megawatt charging (MCS). From the start of sales, customers can order a pre-installation for this. As soon as MCS technology becomes available and is standardised across manufacturers, it is planned to be retrofittable for these models of the eActros 600. The batteries can be charged from 20% to 80% in about 30 minutes at a suitable charging station with an output of one megawatt.

The vehicle is designed for a gross combination weight of up to 44 tonnes. With a standard semi-trailer, the eActros 600 has a payload of around 22 tonnes in the EU.

Karin Rådström, CEO Mercedes-Benz Trucks, says: “The eActros 600 stands for the transformation of road freight transport towards CO2-neutrality like no other truck with a three-pointed star. It is characterised by highly innovative drive technology that can offer our customers particularly high energy efficiency and thus profitability. This makes entry into e-mobility even more attractive for fleet operators.”

The electrification of long-distance trucking will change the business model of transport companies and create opportunities for competitive advantage on several levels. For example, more and more customers of transport companies are attaching importance to CO2-neutral transportation of their goods – providers who cannot meet this requirement will miss out.

Fleet Operators

However, the effects of electrification also go beyond the mere purchase of electric trucks as a replacement for diesels and the build-up of charging infrastructure. Many fleet operators have to calculate very accurately with profit margins in the low single-digit per cent range. If, due to lower electricity prices or toll payments, they are able to earn more money with every kilometre driven on electric power than a diesel truck, it will be worthwhile for them to deploy the eActros 600 for as many orders as possible.

The eActros 600 has three battery packs, each with 207 kWh. These offer an installed total capacity of 621 kWh. The batteries are based on lithium iron phosphate cell technology (LFP) and engineers at Mercedes-Benz Trucks designed the eActros 600 to meet the same requirements on the durability of the vehicle and its components as a comparable conventional heavy-duty long-haul Actros – up to 1,2-million kilometres in 10 years of operation.

It has a new 800-volt electric axle with two electric motors and a four-speed transmission specifically for use in heavy-duty long-haul transport. The electric motors generate a continuous output of 400 kW as well as a peak output of 600 kW and the full motor output is available most of the time with no interruption in torque.

Via the Multimedia Cockpit Interactive 2, installed as standard in the eActros 600, the driver is continuously informed about the charge levels of the batteries, the remaining range and the current and average energy consumption.

The new design language of the cab sees a completely closed and rounded-off front, an optimised bumper including underbody panelling, an aerodynamically improved driver access and extended end flaps designed like sails.

Sealed Compartment

Air deflectors on the A-pillars, an additional spoiler on the roof and a sealed motor compartment complement the aerodynamic improvements to the cab.

The significantly enlarged camera angle of vision increases the efficiency of the respective safety assistance systems – including Active Brake Assist 6 (ABA6), Frontguard Assist, Active Sideguard Assist 2 (ASGA 2) and Active Drive Assist 3 (ADA 3) – even further.

The sensor fusion and 270-degree view with six sensors means that ABA 6, thanks to improved hazard recognition and multiple lane monitoring, is able to react more quickly in critical situations such as changing lanes or stationary ends of traffic jams in curves typical for highways.

ABA 6 is able to react not only to moving persons and cyclists, whether in the same lane, crossing or oncoming, but also to stationary pedestrians, with automated emergency braking from vehicle speeds of up to 60 km/h. Furthermore, the new Frontguard Assist can warn the driver visually and acoustically of vulnerable road users directly in front of the truck, especially in hectic situations such as when pulling away or at junctions.

The eActros 600 will be produced on the existing assembly line at the largest truck assembly plant on Mercedes-Benz Trucks, in Wörth am Rhein – in parallel to trucks that will continue to be equipped with diesel engines.

https://bit.ly/46nMc8y

Egypt licenses local electric car factory to start production by end of 2024 - Economy - Business

The Egyptian Cabinet agreed to grant the golden licence to private company EgyptSat Auto to build and operate a factory that will begin producing electric vehicles (EVs) by the end of 2024.


Source: Egypt licenses local electric car factory to start production by end of 2024 - Economy - Business
https://bit.ly/3ZplVnD

Colin-on-Cars - Charge in six minutes

Former Aston Martin Vanquish and Jaguar F-Type designer, Ian Callum’s company, is at the heart of an electric vehicle battery development that could reduce charging times to just six minutes..

Design and engineering business Callum, together with the pioneering developer of ultra-fast-charging batteries, Nyobolt, have revealed the Nyobolt EV. Designed by Julian Thomson, developed and executed by Callum together with Nyobolt, it is set to feature Nyobolt’s new advanced battery technology that can charge fully in less than six minutes.

David Fairbairn, managing director at Callum, says: “Nyobolt’s pioneering battery technology has provided us with a unique and inspiring opportunity to support the design and execution of a vehicle set to mark the way forward for EV technology.

“The collaborative creativity, engineering capabilities and steadfast efforts of Nyobolt, Julian Thomson and Callum have resulted in an EV that is not only exciting technically for the industry, but something that is beautiful to behold, too.”

Nyobolt, wishing to demonstrate this ultra-fast charging battery technology in a nimble, lightweight sportscar, turned to the talents of revered car designer, Julian Thomson.

Thomson’s natural starting point was the Lotus Elise, having conceived it in early 1994 and, since its release in September 1996, has always wanted to evolve and modernise it.

Following Nyobolt’s approach in 2021, and working as a freelance designer at the time before being appointed design director at GM Advanced Design Europe, Thomson embraced the opportunity, inviting design and engineering business Callum to see the design through to execution.

The result of this collaboration is the Nyobolt EV – a sports car with greater presence and exaggerated proportions. Sitting on 19-inch wheels all around, its low-slung body 100 mm wider and 150 mm longer than its inspiration, while maintaining an aggressive attitude and hunkered stance that’s reminiscent of the original.

“The aim was to evolve the design and bring it up to date while keeping that iconic sports car character that was so well received in the Elise,” explains Aleck Jones, creative lead at Callum.

“Nyobolt’s technology allows this car to tick all the boxes that made the original Elise such a desirable drivers’ car with a cult following, but it’s electric. These two things don’t usually come hand-in-hand due to weight and battery packaging constraints.”

The new battery technology is smaller, lighter and faster to charge. In the Nyobolt EV, set to weigh close to one tonne, this translates into a 35 kWh battery that is capable of fully charging in just six minutes with existing charging infrastructure, delivering a range of up to 250 km.

Additionally, the battery has been tested for over 2 000 fast charging cycles without significant performance loss.

Nyobolt’s ready-to-deploy technology, which will go into production in early 2024, unlocks this ‘holy grail’ through a proven 10C (six-minute) charge lithium-ion technology that is capable of immediate application and rapid scale-up. This breakthrough translates to a nimbler, more efficient EV with a lower up-front cost, lower running costs and lower use of scarce raw materials.

Sai Shivareddy, CEO at Nyobolt, said: “Unlocking the challenges faced by electric vehicle designers has been key to the development of our breakthrough fast-charging batteries.

“Previously, enabling a lightweight fast-charging vehicle was not possible without compromising its lifetime and so people have been relying on costly and large battery packs in the vehicle.

“With our unique technology, we have achieved a six-minute charge car and developed smaller battery packs that can deliver more power and charge in less time.”

https://bit.ly/3NyuYhK

Africa Automotive - VW electric tractors for Rwanda

Volkswagen electric tractors will soon be tending the fields in Rwanda following the signing of a Memorandum of Understanding (MoU) between Volkswagen and the Government of Rwanda that will see the establishment of a modern farm.

The MoU was signed by Minister of Agriculture and Animal Resources, Dr. Ildephonse Musafiri, Serge Kamuhinda, CEO of Volkswagen Mobility Solutions Rwanda and Martina Biene, Chairperson and Managing Director of Volkswagen South Africa in the presence of Imelda Labbé, member of the Brand Board of Management of Volkswagen for Marketing, Sales and After Sales.

As part of the MoU, the Government of Rwanda has agreed to provide land in Gashora (Bugesera District) for the project, as well as to assist with permitting and licensing requirements of the project.

The objective of the GenFarm Project in Rwanda is to make a positive sustainable socio-economic and environmental impact on the community by creating a carbon-neutral business ecosystem.

The GenFarm Project is a holistic ecosystem of e-powered mechanised farming services for rural areas in Africa that is reliable, sustainable and environmentally friendly. The excess energy used to charge the electric tractors will provide power for post-harvest handling and storage.

The pilot project in Rwanda is steered by Volkswagen Group Innovation in partnership with Volkswagen Mobility Solutions Rwanda.

“The signing of the MoU with the Government of Rwanda marks yet another milestone for Volkswagen’s sustainable mobility lighthouse projects in Rwanda. Our long-term plan is to build up demand for electric batteries in Africa by introducing locally relevant business solutions. The future of mobility in Africa will also be determined by the storage and distribution of green energy. With the GenFarm, we hope to address the mobility needs of customers with a high transformational impact on the African economy,” says Martina Biene.

https://bit.ly/3oTaRkX

Colin-on-Cars - Volvo delivers first electric truck in South Africa

The first electric trucks from Volvo Trucks South Africa have officially hit the road with KDG Logistics, which is responsible for much of the car carrier transport locally, getting the keys to an FM 4x2 Tractor.

Volvo is offering its most popular extra heavy trucks in its electric line-up – the Volvo FH, the Volvo FM, and the Volvo FMX. They will be available in truck tractor or rigid configurations, from 4x2 to 8x4, giving it the industry’s most extensive portfolio of zero exhaust emission trucks.

“Volvo Trucks has been committed to social, environmental, and economic responsibility since the start of our company,” says Waldemar Christensen, managing director of Volvo Trucks South Africa.

“Now, protecting the environment is the biggest challenge we face. The Volvo Group is a leading force in the shift towards the electrification of the transportation, mobility, and equipment sectors, making a real impact on our customers’ efforts to reduce their carbon footprint.”

In total, the Swedish truck manufacturer has sold almost 5 000 electric trucks since 2019 in about 40 countries.

Surprised

Christensen said the company was pleasantly surprised by the amount of local interest in its electric trucks, and that the first movers in South Africa are companies that value their environmental impact and already have programs to reduce emissions.

“The size of the company is largely irrelevant. Transporters can see that electric drivelines are going to play a bigger role in our near future, and many want to get early exposure on how the technology works in real operations, so they are positioned well for the shift,” he says.

“There is also no single silver bullet transport solution that can address all the fleet owner's requirements. Therefore, Volvo Trucks offers gas-fuelled trucks, electric trucks and fuel cell trucks under its three-pronged approach. We believe electrification will happen segment by segment and region by region.”

“Our move to electric trucks was driven by our objective to be more efficient in every aspect of our business,” says Abdool Kamdar, KDG Logistics’ manager of Decarbonization and Net Zero.

“We believe what sets us apart from our competitors is the fact that we focus on operational and environmental efficiencies in our business, which includes steps to lessen our impact on the environment and enhance safety for all road users.”

Relationship

The KDG Group has a long standing relationship with Volvo Trucks and has 175 diesel units in its fleet already.

Eric Parry, Volvo Trucks SA’s sustainable solutions manager, said the trucks have been designed, developed and built to handle any major commercial operation that South African companies need to deal with.

“Our trucks are designed to handle high temperature ranges and a variety of operational conditions. With a driveline that has 490 kW or power and 2 400 Nm of torque, it will not struggle on the hills,” says Parry.

“One of the main advantages of going electric is it provides drivers with a silent and vibration-free ride while delivering smooth and massive power.”

Depending on the model, two or three electric motors combined with an I-Shift gearbox adapted for electromobility provide the drive.

Control

The power is handled by a traction control system also developed to master slippery surfaces. Different drive modes are available to set the desired performance, comfort and energy usage levels.

When fitted with six battery packs, depending on the application, it has 378 kWh of energy, ensuring sufficient range for most regional haul assignments.

Volvo’s electric trucks also meet the same high crash safety standards as the company’s other trucks and offer the same safety systems as the diesel models.

A Volvo electric truck will need to be serviced only once a year, so fleet downtime will be kept to a minimum. The company has also installed 120 kW DC fast chargers at each of its main dealerships, primarily as a workshop tool, but also to support demo vehicles if needed.

The Volvo electric truck’ range is up to 300 km, enough for most city and regional applications. However, the trucks can cover up to 500 km during a normal workday if a top-up charge is added, for example during the lunch break.

Volvo’s electric trucks can be charged with an AC charger (for example a charging box) at up to 43 kW and with a DC system (stationary charging station) with a capacity of up to 250 kW.

Using a 43 kW AC charger, it takes around nine hours to fully charge the batteries. With a 250 kW DC charger, the charging time is reduced to approximately two hours. The battery can be charged more quickly up to 80% capacity, in just the same way as a smartphone, because the charger slows down towards the end of the process to protect the battery cells.

Question

The question on everybody’s minds in South Africa is a lack of a consistent supply of electricity and how operators can work around this challenge to efficiently operate electric trucks.

“In a way, we believe it is all down to planning,” said Parry. “Operators will have the necessary tools to plan their charging options according to their workload and routes, even though there is load shedding.

“In addition, most of the first movers already have some sort of off-grid power solution and in a lot of cases, they can be upgraded to supplement grid charging.”

Parry explained at this stage, the electric trucks are mostly aimed at regional distribution customers. In most of those cases, they return to a home base at some point in the day. This is usually the point where charging makes the most sense. So public charging is not as relevant for these operations. Having control of their own charging allows customers to fix their costs of energy.”

https://bit.ly/45RuPwP

Africa Automotive - Electric deals for Cairo

Stellantis, the global auto giant formed out of the merger between the PSA Peugeot Citroën Group and Fiat Chrysler, is to spend around $35-billion to build a factory in Cairo for the manufacture and export of electric vehicles by 2025, while Ashok Leyland from India is also looking to Cairo as a market for its buses.

The Ashok Leyland venture comes with the signing of a joint venture deal with Egyptian car manufacturer El Nasr Automotive Manufacturing and, initially, will extend and modernise an El Nasr factory in Cairo that will produce trucks, vans, pick-ups and buses in all-electric mode.

Ashok Leyland is looking to see its range of ‘circuit’ buses moving about African roads – this vehicle with artificial intelligence (AI) needs a single daily charge to travel up to 120 kilometres.

In recent years, the global automotive industry has witnessed a significant shift towards sustainable transportation solutions, with electric vehicles (EVs) emerging as a promising alternative to traditional fossil fuel-powered cars.

While the adoption of EVs has gained momentum in many parts of the world, Africa, with its unique set of challenges and opportunities, is gradually making progress in embracing this transformative technology. This article delves into the advancements of electric vehicles in Africa, exploring the driving forces behind their growth, notable initiatives, and the potential impact on the continent's sustainable development.

Challenges and Opportunities

Africa faces several challenges when it comes to the widespread adoption of electric vehicles. These challenges include limited charging infrastructure, high upfront costs, inadequate access to electricity, and concerns about range anxiety.

However, amidst these challenges lie opportunities that can be leveraged to accelerate the growth of EVs. Africa's abundant renewable energy resources, such as solar and wind, present an ideal foundation for sustainable charging infrastructure. Additionally, the continent's rising middle class, urbanisation trends, and the need for cleaner transportation solutions create a fertile ground for EV market growth.

Public-private partnerships and investments play a crucial role in driving the progress of electric vehicles in Africa. International organisations, development banks, and private companies have recognised the potential of the African market and are investing in various EV-related initiatives.

For example, the African Development Bank launched the ‘Green Mini-Grid Market Development Program’ to support the deployment of off-grid renewable energy systems, including solar-powered charging stations. Companies such as Tesla, BYD, and Nissan have also shown interest in expanding their presence in Africa, either through partnerships or direct investments.

Public transportation represents a significant opportunity for electric vehicle adoption in Africa. Many African cities are characterised by congested roads and poor air quality, making the transition to electric buses a viable solution.

https://bit.ly/435QmjX

Africa Automotive: Electric gets cheaper in Kenya

It could soon be cheaper to drive an electric vehicle in Kenya than a conventional internal combustion engine motor vehicle.

The country is about to introduce a new tariff for the e-mobility sector that could make it up to eight times less expensive than driving an ICE vehicle, according to the Africa E-Mobility Alliance and this is regardless of whether the vehicle is charged during off-peak or peak hours.

The country’s main electricity supplier and retailer Kenya Power Lighting Company PLC (Kenya Power) applied for a tariff review to Kenya’s energy regulator, EPRA in February.

“A significant aspect of the initial application was the proposed special tariff for electric mobility.

“As a prominent stakeholder in the e-mobility ecosystem, Kenya Power has been actively promoting e-mobility and recognising it as a critical area that will sustain profitability and increase shareholder value,” says the Alliance.

This dovetails with the Kenyan government looking at attracting investment in the country’s e-mobility sector through tax incentives. Part of the plan is to also look at infrastructure development.

The country currently has 1 350 registered vehicles on the road and 35 e-mobility companies. Kenya Power’s E-Mobility Conference Report said the 1 350 represented 5% of newly registered vehicles in Kenya, with electric motorcycles accounting for 844 and three-wheelers 153.

According to the Africa E-Mobility Alliance, the final peak tariff for the e-mobility sector will be around 32 Kenyan shillings/kWh (24 US cents/kWh) and the off-peak tariff will be 22 Kenyan shillings/kWh (16 US cents/kWh).

https://bit.ly/3nLjv4n

Colin-on-Cars - Thinking caps on

The thinking caps are working overtime in the auto industry in the quest to provide motoring solutions using the least amount of fossil fuels and generally being more enviro-friendly.

While recycling has been a long-used concept, a consortium of 19 industrial companies and research institutes, including the BMW Group, Evonik, Thyssenkrupp, the Fraunhofer Institute, and the Technical University of Munich, has set itself the goal of developing new processes for using sustainable materials for circular automotive production.

The core of the ‘Future Sustainable Car Materials (FSCM)’ initiative launched by BMW is to develop process routes and material concepts for large parts of the value chain, thus enabling a circular economy in vehicle production.

"We are pleased to contribute our specialty chemicals expertise to this pioneering consortium of industry leaders and internationally renowned research institutions to develop circular plastics solutions for the automobiles of tomorrow," says Lauren Kjeldsen, member of the Executive Board of Evonik Operations GmbH and head of the Smart Materials Division.

According to the principle of the circular economy, materials must be kept in the value chain after they have reached the end of their useful life so that new objects, such as automotive parts, can be produced without the use of fossil resources. It is particularly challenging to keep these materials in the cycle while maintaining the same quality and safety properties.

"Our mechanical recycling experts work closely with recyclers to prepare methods for cleaning up plastic parts, such as separating paint at the end of useful life,” says Patrick Glöckner, Head of the Global Circular Plastics Program at Evonik. “We also work with compounders to develop solutions for using the highest possible proportion of recycled plastics in new automotive parts."

On the other side of world, in San Diego, California, solar carmaker, Aptera, is about ready to launch the first in a series that will make the power of the sun a reality.

Steve Fambro, Co-Founder and Co-CEO, explains: “We’ve solved the equation for a more efficient way to travel by harnessing the power of the sun, and we’re excited to introduce our Launch Edition vehicle to the world. Our efforts have resulted in the Aptera vehicle, that can take you where you want to go using the creative energy directly from our sun and efficiently converted into free movement.” 

Aptera’s Launch Edition was created with one purpose in mind — energy efficiency. Its shape, ultra-lightweight, and ultra-strong materials allow Aptera to slip through the air using a quarter of the energy compared to other electric and hybrid vehicles on the road today.

Equipped with roughly 700 watts of proprietary solar technology, Aptera drives up to 60 kilometres a day directly from the sun’s rays.

Aptera’s Launch Edition comes integrated with a solar charging package allowing most people to drive for weeks, even months, without ever having to plug in to charge. However, should this be necessary, any standard power outlet in the world becomes a place to charge your vehicle. When plugged into an  outlet, Aptera’s Launch Edition can charge at 13 kilometres an hour or roughly 240 kilometres overnight.

This is only the beginning of Aptera’s plans to move solar mobility forward. After the company’s Launch Edition production line is up and running, Aptera expects eight different assembly plants to be in operation around the globe by 2028.

“While our delivery timeline is funding dependent, our goal is to begin production by the end of 2023,” Chris Anthony, Co-Founder and Co-CEO said. 

https://bit.ly/3Y9wbi1